Product Description
Cardan joint drive shaft coupling used for pipe mill machinery SWC390E
Brief Introduction
Processing flow
Why choose us!
Quality Control
Product Description
| Structure | Type E | Flexible or Rigid | Rigid | Standard or Nonstandard | Standard |
| Material | Alloy steel | Brand name | HangZhou XIHU (WEST LAKE) DIS. | Place of origin | HangZhou |
| Model | SWC390E-2100 | Raw materials | Casting and forging | Length | 2100mm |
| Flange DIA | 390mm | Nominal torque | 320KN.m | Coating | Heavy duty industrial paint |
| Paint clour | Customization | Application | Tube Mill | OEM/ODM | Available |
| Certification | ISO,TUV,SGS | Price | calculate according to model | Custom service | Available |
Packaging & Delivery
Packaging details:Standard plywood case
Delivery detail: 15 -20 working days,depend on the actual produce condition
FAQ
Q: Are you trading company or manufacturer ?
A: We are a professional manufacturer specializing in manufacturing cardan shafts. We supply cardan shafts for the wholesalers , dealers and end-users from different countries.
Q: Can you do OEM? And what is your min order ?
A: Yes, absolutely. Generally, min order is1 set. Most of our products are Customized. Each order from our factory, we always produce cardan shaft after customer confirmed the drawing. So we didn’t have stock.
Q: How does your factory do regarding quality control?
A:Quality is priority! We always attach great importance to quality controlling from the very beginning to the end:
1) Firstly, we have QC department to control the quality
2) Secondly, we have all detailed records for nonconformity products, then we will make summary according to these records, avoid it happen again.
3) Thirdly,All complaints from customers about quality are reported directly to the general manager.
4)Fourthly,Have first-class production equipment, including CNC Machines and machining center.
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Are There Specific Safety Precautions to Consider When Working with Drive Couplings?
Yes, working with drive couplings requires certain safety precautions to ensure the safety of personnel and the integrity of the equipment. Here are some important safety considerations when dealing with drive couplings:
- Lockout-Tagout (LOTO): Before performing any maintenance or repair work on machinery with drive couplings, it is essential to implement a proper lockout-tagout procedure. This involves isolating and securing the power source and equipment to prevent unexpected startup during the maintenance process. Only authorized personnel should have access to the equipment during LOTO procedures.
- PPE (Personal Protective Equipment): Personnel working on or near drive couplings should wear appropriate personal protective equipment, including safety glasses, gloves, and any other required protective gear. This helps protect against potential hazards such as flying debris or pinch points.
- Proper Installation: During installation, it is crucial to follow the manufacturer’s guidelines and instructions to ensure the drive coupling is correctly aligned and mounted. Proper alignment minimizes stresses on the coupling and associated machinery, reducing the risk of premature failure and potential accidents.
- Regular Inspections: Implement a schedule for regular inspections of drive couplings to identify any signs of wear, misalignment, or damage. Addressing issues early can prevent unexpected failures and reduce the risk of accidents or production downtime.
- Load and Speed Limits: Respect the specified load and speed limits of the drive coupling. Exceeding these limits can lead to catastrophic failures and pose safety risks to personnel and equipment.
- Maintenance by Qualified Personnel: Complex maintenance or repair tasks on drive couplings should be performed by qualified personnel with relevant experience and training. Improper maintenance can compromise the coupling’s performance and lead to safety hazards.
- Temperature Limits: Some drive couplings have temperature limits for safe operation. Ensure that the operating temperature is within the recommended range to avoid material degradation and potential hazards.
- Proper Lubrication: If the drive coupling requires lubrication, use the recommended lubricant and apply it as per the manufacturer’s guidelines. Inadequate or excessive lubrication can impact the coupling’s performance and increase the risk of failure.
- Safe Distance: Keep a safe distance from rotating couplings and rotating machinery to prevent accidental contact with moving parts. Implement barriers or guarding to prevent unintentional access.
Adhering to these safety precautions ensures that working with drive couplings is done safely and efficiently, minimizing the risk of accidents and maintaining the longevity of the equipment.
Best Practices for Maintaining Drive Couplings
Maintaining drive couplings is crucial to ensure their optimal performance, longevity, and reliability in power transmission systems. Following these best practices can help you keep your drive couplings in excellent condition:
- Regular Inspections: Conduct visual inspections of the drive couplings and associated components at regular intervals. Look for signs of wear, damage, or misalignment.
- Lubrication: Some drive couplings require lubrication for smooth operation. Follow the manufacturer’s recommendations regarding the type and frequency of lubrication.
- Alignment: Ensure proper alignment of the shafts connected by the coupling. Misalignment can lead to premature wear and reduced performance.
- Torque Monitoring: Monitor the torque transmitted through the drive coupling, especially in high-load applications. Avoid exceeding the recommended torque limits to prevent damage.
- Torsional Flexibility: For flexible drive couplings, check the torsional flexibility to ensure it can accommodate torque variations and vibrations without failure.
- Temperature and Environment: Consider the operating temperature and environment when selecting a drive coupling. Extreme temperatures or harsh conditions can impact performance and durability.
- Replace Worn Components: If any part of the drive coupling shows signs of wear or damage, replace it promptly with genuine manufacturer-recommended parts.
- Dynamic Balancing: For high-speed applications, ensure that the drive coupling and connected components are dynamically balanced to prevent vibrations and premature wear.
- Follow Maintenance Schedule: Adhere to the maintenance schedule provided by the coupling manufacturer. Regular maintenance helps detect issues early and ensures smooth operation.
- Proper Installation: Ensure the drive coupling is installed correctly and according to the manufacturer’s instructions. Improper installation can lead to performance issues.
- Keep It Clean: Maintain cleanliness around the drive coupling area to prevent the ingress of debris or contaminants that can cause damage.
- Training and Awareness: Provide proper training to maintenance personnel regarding the maintenance and care of drive couplings. Create awareness about the importance of regular inspections and maintenance.
By following these best practices, you can prolong the life of your drive couplings, reduce downtime, and enhance the overall efficiency and reliability of your power transmission system.
Advantages of Using Drive Couplings in Automotive Systems
Drive couplings play a critical role in automotive systems, contributing to the efficient and reliable operation of various components. They are used in several applications within vehicles, providing several advantages that enhance performance, comfort, and safety. Here are some of the key advantages of using drive couplings in automotive systems:
- Smooth Power Transmission: Drive couplings efficiently transmit power from the engine to different automotive components, such as the transmission, differential, and wheels. They provide a smooth power transfer, reducing energy losses and ensuring optimal performance.
- Shock Absorption: Automotive drive couplings with flexible elements, such as elastomeric materials or metal discs, absorb shocks and vibrations caused by road irregularities. This helps improve the overall comfort of the vehicle and reduces wear on drivetrain components.
- Misalignment Compensation: Misalignments can occur due to chassis flexing or other factors in automotive systems. Drive couplings with flexible elements can accommodate these misalignments, reducing stress on the connected components and extending their lifespan.
- Noise and Vibration Reduction: By dampening vibrations and noise, drive couplings contribute to a quieter and more pleasant driving experience for passengers.
- Energy Efficiency: Drive couplings ensure efficient power transmission, which is essential for maximizing fuel economy and reducing emissions in modern vehicles.
- Protection of Expensive Components: Drive couplings act as protective components by isolating the drivetrain from shocks and torque spikes. This helps prevent damage to more expensive components like the transmission and differential.
- Adaptability to Different Configurations: Automotive drive couplings are available in various designs and sizes, allowing manufacturers to adapt them to different vehicle configurations and drivetrain layouts.
- Reliability and Longevity: Properly designed and maintained drive couplings have a long service life, contributing to the overall durability and reliability of the vehicle.
- Safety Enhancement: In certain situations, such as during sudden accelerations or decelerations, drive couplings help maintain stable power delivery, thus contributing to better vehicle handling and control.
- Less Wear and Tear: By absorbing shocks and reducing vibrations, drive couplings reduce wear and tear on drivetrain components, leading to reduced maintenance requirements and longer component life.
In summary, drive couplings are essential components in automotive systems that provide numerous advantages, including smooth power transmission, shock absorption, misalignment compensation, noise reduction, energy efficiency, and increased safety. These advantages contribute to the overall performance, comfort, and longevity of vehicles in various driving conditions.
editor by CX 2024-01-10