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China Custom Tractor Drive Shaft Steel Transmission Worm Gear Spline Cardan Couplings with Surface Treatment by CNC Machining/Lathing/Milling/Knurling High Precision

Product Description

You can kindly find the specification details below:

HangZhou Mastery Machinery Technology Co., LTD helps manufacturers and brands fulfill their machinery parts by precision manufacturing. High precision machinery products like the shaft, worm screw, bushing, couplings, joints……Our products are used widely in electronic motors, the main shaft of the engine, the transmission shaft in the gearbox, couplers, printers, pumps, drones, and so on. They cater to different industries, including automotive, industrial, power tools, garden tools, healthcare, smart home, etc.

Mastery caters to the industrial industry by offering high-level Cardan shafts, pump shafts, and a bushing that come in different sizes ranging from diameter 3mm-50mm. Our products are specifically formulated for transmissions, robots, gearboxes, industrial fans, and drones, etc.

Mastery factory currently has more than 100 main production equipment such as CNC lathe, CNC machining center, CAM Automatic Lathe, grinding machine, hobbing machine, etc. The production capacity can be up to 5-micron mechanical tolerance accuracy, automatic wiring machine processing range covering 3mm-50mm diameter bar.

Key Specifications:

Name Shaft/Motor Shaft/Drive Shaft/Gear Shaft/Pump Shaft/Worm Screw/Worm Gear/Bushing/Ring/Joint/Pin
Material 40Cr/35C/GB45/70Cr/40CrMo
Process Machining/Lathing/Milling/Drilling/Grinding/Polishing
Size 2-400mm(Customized)
Diameter φ12(Customized)
Diameter Tolerance 0.01mm
Roundness 0.01mm
Roughness Ra0.2-0.6
Straightness 0.01mm
Hardness Customized
Length 325mm(Customized)
Heat Treatment Customized
Surface treatment Coating/Ni plating/Zn plating/QPQ/Carbonization/Quenching/Black Treatment/Steaming Treatment/Nitrocarburizing/Carbonitriding

Quality Management:

  • Raw Material Quality Control: Chemical Composition Analysis, Mechanical Performance Test, ROHS, and Mechanical Dimension Check
  • Production Process Quality Control: Full-size inspection for the 1st part, Critical size process inspection, SPC process monitoring
  • Lab ability: CMM, OGP, XRF, Roughness meter, Profiler, Automatic optical inspector
  • Quality system: ISO9001, IATF 16949, ISO14001
  • Eco-Friendly: ROHS, Reach.

Packaging and Shipping:  

Throughout the entire process of our supply chain management, consistent on-time delivery is vital and very important for the success of our business.

Mastery utilizes several different shipping methods that are detailed below:

For Samples/Small Q’ty: By Express Services or Air Fright.

For Formal Order: By Sea or by air according to your requirement.

 

Mastery Services:

  • One-Stop solution from idea to product/ODM&OEM acceptable
  • Individual research and sourcing/purchasing tasks
  • Individual supplier management/development, on-site quality check projects
  • Muti-varieties/small batch/customization/trial orders are acceptable
  • Flexibility on quantity/Quick samples
  • Forecast and raw material preparation in advance are negotiable
  • Quick quotes and quick responses

General Parameters:

If you are looking for a reliable machinery product partner, you can rely on Mastery. Work with us and let us help you grow your business using our customizable and affordable products. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

drive coupling

Real-World Examples of Drive Coupling Applications in Industrial Machinery

Drive couplings play a vital role in various industrial machinery and equipment, enabling efficient power transmission and motion control. Here are some real-world examples of drive coupling applications:

  • Pumps: Drive couplings are commonly used in pump systems to transmit power from electric motors or engines to the pump impeller. They ensure a smooth and reliable transfer of rotational motion, allowing the pump to move fluids in applications such as water supply, irrigation, wastewater treatment, and chemical processing.
  • Compressors: Compressors often utilize drive couplings to connect the motor or engine shaft to the compressor’s crankshaft. This coupling arrangement enables the conversion of rotational energy into pressure, making compressors essential in various industries like refrigeration, air conditioning, and gas processing.
  • Fans and Blowers: Drive couplings are employed in fans and blowers to transfer power from the driving motor to the fan or blower impeller. These couplings help control the speed and airflow, finding applications in HVAC systems, industrial ventilation, and air pollution control.
  • Conveyor Systems: Conveyor belts and systems use drive couplings to transmit power to the conveyor’s rollers or pulleys, allowing for the movement of materials in industries like mining, manufacturing, and logistics.
  • Mixers and Agitators: In mixers and agitators, drive couplings connect the motor or gearbox to the mixing shaft, ensuring efficient blending and agitation of liquids and granular materials in chemical processing, food production, and pharmaceutical manufacturing.
  • Machine Tools: Drive couplings are essential components in machine tools, connecting the motor to the spindle or lead screw. This enables precise and controlled movement in machining operations like milling, turning, and drilling.
  • Paper and Textile Machinery: Paper and textile manufacturing machinery often use drive couplings to transmit power in various stages of the production process, such as rolling, cutting, and winding.
  • Material Handling Equipment: Material handling equipment, such as forklifts, cranes, and hoists, rely on drive couplings to transfer power from the engine or electric motor to the wheels or lifting mechanisms.

These are just a few examples of the wide-ranging applications of drive couplings across different industries. Their versatility and ability to accommodate various load conditions make them essential components in a diverse array of industrial machinery, enhancing efficiency and reliability in power transmission and motion control systems.

drive coupling

Best Practices for Maintaining Drive Couplings

Maintaining drive couplings is crucial to ensure their optimal performance, longevity, and reliability in power transmission systems. Following these best practices can help you keep your drive couplings in excellent condition:

  1. Regular Inspections: Conduct visual inspections of the drive couplings and associated components at regular intervals. Look for signs of wear, damage, or misalignment.
  2. Lubrication: Some drive couplings require lubrication for smooth operation. Follow the manufacturer’s recommendations regarding the type and frequency of lubrication.
  3. Alignment: Ensure proper alignment of the shafts connected by the coupling. Misalignment can lead to premature wear and reduced performance.
  4. Torque Monitoring: Monitor the torque transmitted through the drive coupling, especially in high-load applications. Avoid exceeding the recommended torque limits to prevent damage.
  5. Torsional Flexibility: For flexible drive couplings, check the torsional flexibility to ensure it can accommodate torque variations and vibrations without failure.
  6. Temperature and Environment: Consider the operating temperature and environment when selecting a drive coupling. Extreme temperatures or harsh conditions can impact performance and durability.
  7. Replace Worn Components: If any part of the drive coupling shows signs of wear or damage, replace it promptly with genuine manufacturer-recommended parts.
  8. Dynamic Balancing: For high-speed applications, ensure that the drive coupling and connected components are dynamically balanced to prevent vibrations and premature wear.
  9. Follow Maintenance Schedule: Adhere to the maintenance schedule provided by the coupling manufacturer. Regular maintenance helps detect issues early and ensures smooth operation.
  10. Proper Installation: Ensure the drive coupling is installed correctly and according to the manufacturer’s instructions. Improper installation can lead to performance issues.
  11. Keep It Clean: Maintain cleanliness around the drive coupling area to prevent the ingress of debris or contaminants that can cause damage.
  12. Training and Awareness: Provide proper training to maintenance personnel regarding the maintenance and care of drive couplings. Create awareness about the importance of regular inspections and maintenance.

By following these best practices, you can prolong the life of your drive couplings, reduce downtime, and enhance the overall efficiency and reliability of your power transmission system.

drive coupling

Advantages of Using Drive Couplings in Automotive Systems

Drive couplings play a critical role in automotive systems, contributing to the efficient and reliable operation of various components. They are used in several applications within vehicles, providing several advantages that enhance performance, comfort, and safety. Here are some of the key advantages of using drive couplings in automotive systems:

  • Smooth Power Transmission: Drive couplings efficiently transmit power from the engine to different automotive components, such as the transmission, differential, and wheels. They provide a smooth power transfer, reducing energy losses and ensuring optimal performance.
  • Shock Absorption: Automotive drive couplings with flexible elements, such as elastomeric materials or metal discs, absorb shocks and vibrations caused by road irregularities. This helps improve the overall comfort of the vehicle and reduces wear on drivetrain components.
  • Misalignment Compensation: Misalignments can occur due to chassis flexing or other factors in automotive systems. Drive couplings with flexible elements can accommodate these misalignments, reducing stress on the connected components and extending their lifespan.
  • Noise and Vibration Reduction: By dampening vibrations and noise, drive couplings contribute to a quieter and more pleasant driving experience for passengers.
  • Energy Efficiency: Drive couplings ensure efficient power transmission, which is essential for maximizing fuel economy and reducing emissions in modern vehicles.
  • Protection of Expensive Components: Drive couplings act as protective components by isolating the drivetrain from shocks and torque spikes. This helps prevent damage to more expensive components like the transmission and differential.
  • Adaptability to Different Configurations: Automotive drive couplings are available in various designs and sizes, allowing manufacturers to adapt them to different vehicle configurations and drivetrain layouts.
  • Reliability and Longevity: Properly designed and maintained drive couplings have a long service life, contributing to the overall durability and reliability of the vehicle.
  • Safety Enhancement: In certain situations, such as during sudden accelerations or decelerations, drive couplings help maintain stable power delivery, thus contributing to better vehicle handling and control.
  • Less Wear and Tear: By absorbing shocks and reducing vibrations, drive couplings reduce wear and tear on drivetrain components, leading to reduced maintenance requirements and longer component life.

In summary, drive couplings are essential components in automotive systems that provide numerous advantages, including smooth power transmission, shock absorption, misalignment compensation, noise reduction, energy efficiency, and increased safety. These advantages contribute to the overall performance, comfort, and longevity of vehicles in various driving conditions.

China Custom Tractor Drive Shaft Steel Transmission Worm Gear Spline Cardan Couplings with Surface Treatment by CNC Machining/Lathing/Milling/Knurling High Precision  China Custom Tractor Drive Shaft Steel Transmission Worm Gear Spline Cardan Couplings with Surface Treatment by CNC Machining/Lathing/Milling/Knurling High Precision
editor by CX 2024-04-26

drive coupling

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