Product Description

SWP C Type Cardan Shaft(JB/T3241-1991)

Cardan shaft is widely used in rolling mill, punch, straightener, crusher, ship drive, paper making equipment, common machinery, water pump equipment, test bench, and other mechanical applications.

Advantage:
1. Low life-cycle costs and long service life;
2. Increase productivity;
3. Professional and innovative solutions;
4. Reduce carbon dioxide emissions, and environmental protection;
5. High torque capacity even at large deflection angles;
6. Easy to move and run smoothly;

·Mark example:

 Tactical diameter D=390mm,Installation length L=1510mm,B type cardan shaft;

 SWP390B×1510 Coupling JB/T3241-91
 

·SWP C Type Cardan Shaft Basic Parameter And Main Dimension(JB/T3241-1991)

Type	Tactical diameter D mm	Nominal torque Tn kN·m	Fatique torque Tf kN·m	Axis angle β (°)	Size(mm)									Rotary inertia kg·m2	Mass kg
					L	D1 js11	D2 H7	E	E1	B×h	h1	L1	n-d
SWP160C	160	16	8	≤10	340	140	95	15	4	20×12	6	85	6-13	0.11	31
SWP180C	180	20	10	≤10	380	155	105	15	4	24×14	7	95	6-15	0.17	42
SWP200C	200	31.5	16	≤10	440	175	125	17	5	28×16	8	110	8-15	0.29	59
SWP225C	225	40	20	≤10	520	196	135	20	5	32×18	9	130	8-17	0.51	80
SWP250C	250	63	31.5	≤10	540	218	150	25	5	40×25	12.5	135	8-19	0.93	119
SWP285C	285	90	45	≤10	600	245	170	27	7	40×30	15	150	8-21	1.88	179
SWP315C	315	140	63	≤10	680	280	185	32	7	40×30	15	170	10-23	2.88	232
SWP350C	350	180	90	≤10	740	310	210	35	8	50×32	16	185	10-23	4.59	300
SWP390C	390	250	112	≤10	820	345	235	40	8	70×36	18	205	10-25	8.64	432
SWP435C	435	355	160	≤10	940	385	255	42	10	80×40	20	235	16-28	17.41	688
SWP480C	480	450	224	≤10	1060	425	275	47	12	90×45	22.5	265	16-31	28.25	904
SWP550C	550	710	315	≤10	1160	492	320	50	12	100×45	22.5	290	16-31	49.25	1309
SWP600C	600	1000	500	≤10	1440	544	380	55	15	90×55	27.5	360	22-34	87.17	1377
SWP640C	640	1250	630	≤10	1540	575	385	60	15	100×60	30	385	18-38	152.76	2635

 ·Product Show                 

 

♦Cardan Shaft Types
We can supply you SWP,SWC,WSD,WS universal coupling as following:
Welded shaft type with length compensation / expansion joint

Short type with length compensation / expansion joint

Short type without length compensation / expansion joint

Long type without length compensation / expansion joint

Double flange with length compensation / expansion joint

Long type with big length compensation / big expansion joint

Super Short type with length compensation / expansion joint

♦Other Products List

Transmission Machinery  Parts Name	Model
Universal Coupling	WS,WSD,WSP
Cardan Shaft	SWC,SWP,SWZ
Tooth Coupling	CL,CLZ,GCLD,GIICL, GICL,NGCL,GGCL,GCLK
Disc Coupling	JMI,JMIJ,JMII,JMIIJ
High Flexible Coupling	LM
Chain Coupling	GL
Jaw Coupling	LT
Grid Coupling	JS

Packaging & Shipping

♦Our Company

HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.

Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.

Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective. 

♦Our Services
1.Design Services
Our design team has experience in cardan shaft relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.

2.Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping

3.Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.

4.Research & Development
We usually research the new needs of the market and develop the new model when there is new cars in the market.

5.Quality Control
Every step should be special test by Professional Staff according to the standard of ISO9001 and TS16949.

♦FAQ
Q 1: Are you trading company or manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks of PDF or AI format.

Q 3:How long is your delivery time?
Generally it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: Do you provide samples ? Is it free or extra ?
Yes, we could offer the sample but not for free.Actually we have a very good price principle, when you make the bulk order then cost of sample will be deducted.

Q 5: How long is your warranty?
A: Our Warranty is 12 month under normal circumstance. 

Q 6: What is the MOQ?
A:Usually our MOQ is 1pcs.

Q 7: Do you have inspection procedures for coupling ?
A:100% self-inspection before packing.

Q 8: Can I have a visit to your factory before the order? 
A: Sure,welcome to visit our factory.

Q 9: What’s your payment?
A:1) T/T. 

♦Contact Us
Web: huadingcoupling
 
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China
 

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Explaining the Concept of Backlash and How It Affects Drive Coupling Performance

Backlash is a mechanical phenomenon that refers to the amount of free movement or play between the mating components of a drive system. In the context of drive couplings, backlash is the angular or linear displacement that occurs when there is a change in direction or a reversal of motion. It is mainly a result of clearances between the coupling’s mating elements.

The presence of backlash can have both positive and negative effects on drive coupling performance:

• Negative Effects of Backlash:
  • Reduced Accuracy: Backlash can introduce inaccuracies in position control systems, especially in applications requiring precise positioning. The free movement between the coupling elements can result in a delay in response when the direction of rotation changes, leading to positioning errors.
  • Vibration and Noise: Backlash can cause vibration and noise during operation, especially in systems with frequent changes in direction or load. The impact and collision of the mating elements can generate noise and contribute to mechanical wear.
  • Increased Wear: In systems with significant backlash, the constant impact between the mating components can accelerate wear and reduce the lifespan of the coupling and other connected machinery.
• Positive Effects of Backlash:
  • Shock Absorption: In certain applications, a controlled amount of backlash can act as a shock absorber, dampening sudden impact loads and reducing stress on the system during abrupt changes in motion.
  • Misalignment Compensation: Backlash can compensate for minor misalignments between shafts, reducing the risk of damage and excessive load on the coupling and connected components.
  • Thermal Expansion Compensation: Backlash can help accommodate thermal expansion and contraction of the components, allowing the coupling to function effectively even as the temperature changes.

The appropriate amount of backlash depends on the specific application and the coupling type. In some cases, minimizing backlash is essential for precision and accuracy, while in others, a controlled amount of backlash can be beneficial for shock absorption and misalignment compensation.

It’s crucial to consider the effects of backlash when selecting a drive coupling and designing a power transmission system. Manufacturers often provide information on the level of backlash in their coupling designs, enabling users to make informed decisions based on their application’s requirements.

Best Practices for Maintaining Drive Couplings

Maintaining drive couplings is crucial to ensure their optimal performance, longevity, and reliability in power transmission systems. Following these best practices can help you keep your drive couplings in excellent condition:

1. Regular Inspections: Conduct visual inspections of the drive couplings and associated components at regular intervals. Look for signs of wear, damage, or misalignment.
2. Lubrication: Some drive couplings require lubrication for smooth operation. Follow the manufacturer’s recommendations regarding the type and frequency of lubrication.
3. Alignment: Ensure proper alignment of the shafts connected by the coupling. Misalignment can lead to premature wear and reduced performance.
4. Torque Monitoring: Monitor the torque transmitted through the drive coupling, especially in high-load applications. Avoid exceeding the recommended torque limits to prevent damage.
5. Torsional Flexibility: For flexible drive couplings, check the torsional flexibility to ensure it can accommodate torque variations and vibrations without failure.
6. Temperature and Environment: Consider the operating temperature and environment when selecting a drive coupling. Extreme temperatures or harsh conditions can impact performance and durability.
7. Replace Worn Components: If any part of the drive coupling shows signs of wear or damage, replace it promptly with genuine manufacturer-recommended parts.
8. Dynamic Balancing: For high-speed applications, ensure that the drive coupling and connected components are dynamically balanced to prevent vibrations and premature wear.
9. Follow Maintenance Schedule: Adhere to the maintenance schedule provided by the coupling manufacturer. Regular maintenance helps detect issues early and ensures smooth operation.
10. Proper Installation: Ensure the drive coupling is installed correctly and according to the manufacturer’s instructions. Improper installation can lead to performance issues.
11. Keep It Clean: Maintain cleanliness around the drive coupling area to prevent the ingress of debris or contaminants that can cause damage.
12. Training and Awareness: Provide proper training to maintenance personnel regarding the maintenance and care of drive couplings. Create awareness about the importance of regular inspections and maintenance.

By following these best practices, you can prolong the life of your drive couplings, reduce downtime, and enhance the overall efficiency and reliability of your power transmission system.

Advantages of Using Drive Couplings in Automotive Systems

Drive couplings play a critical role in automotive systems, contributing to the efficient and reliable operation of various components. They are used in several applications within vehicles, providing several advantages that enhance performance, comfort, and safety. Here are some of the key advantages of using drive couplings in automotive systems:

• Smooth Power Transmission: Drive couplings efficiently transmit power from the engine to different automotive components, such as the transmission, differential, and wheels. They provide a smooth power transfer, reducing energy losses and ensuring optimal performance.
• Shock Absorption: Automotive drive couplings with flexible elements, such as elastomeric materials or metal discs, absorb shocks and vibrations caused by road irregularities. This helps improve the overall comfort of the vehicle and reduces wear on drivetrain components.
• Misalignment Compensation: Misalignments can occur due to chassis flexing or other factors in automotive systems. Drive couplings with flexible elements can accommodate these misalignments, reducing stress on the connected components and extending their lifespan.
• Noise and Vibration Reduction: By dampening vibrations and noise, drive couplings contribute to a quieter and more pleasant driving experience for passengers.
• Energy Efficiency: Drive couplings ensure efficient power transmission, which is essential for maximizing fuel economy and reducing emissions in modern vehicles.
• Protection of Expensive Components: Drive couplings act as protective components by isolating the drivetrain from shocks and torque spikes. This helps prevent damage to more expensive components like the transmission and differential.
• Adaptability to Different Configurations: Automotive drive couplings are available in various designs and sizes, allowing manufacturers to adapt them to different vehicle configurations and drivetrain layouts.
• Reliability and Longevity: Properly designed and maintained drive couplings have a long service life, contributing to the overall durability and reliability of the vehicle.
• Safety Enhancement: In certain situations, such as during sudden accelerations or decelerations, drive couplings help maintain stable power delivery, thus contributing to better vehicle handling and control.
• Less Wear and Tear: By absorbing shocks and reducing vibrations, drive couplings reduce wear and tear on drivetrain components, leading to reduced maintenance requirements and longer component life.

In summary, drive couplings are essential components in automotive systems that provide numerous advantages, including smooth power transmission, shock absorption, misalignment compensation, noise reduction, energy efficiency, and increased safety. These advantages contribute to the overall performance, comfort, and longevity of vehicles in various driving conditions.

editor by CX 2024-04-25